TECHNOLOGY

PLANT

We have one of the largest corrugated manufacturing plants in India, spread over 20 acres with a covered area of 320,000 sq. ft. Our state-of-the-art plant has all the equipment required by statutory organisations, as well as the best-in-class audits that ensure a safe work environment that sparks innovation.

An exterior picture of Boxovia's manufacturing plant showing the Boxovia signage.
Picture of a packaging designer at Boxovia working on a box design using a 3D design software.

Innovative design

With over 35 years of experience in the field, we have gained vast knowledge of packaging solutions for a wide range of products. We have a large-format sample cutting table with all 3D packaging softwares available for visualisation and prototyping. We help reduce packaging costs in the long run through detailed study of your product and processes, and combine that with a deep knowledge of structural engineering as well as aesthetics.

CORRUGATION

With a fully automatic 2.5m 7-ply European corrugator we manufacture all boards: right from micro-flutes such as E&F, to heavy-duty boards like AAA. Our corrugator is one of the most sophisticated machines in the country, and it ensures us quality on par with the best plants in the world. Working with automation, we minimise change over costs, enabling us to service customers requiring small and large-scale orders: your one-stop supplier for all corrugation requirements.

A picture of the European corrugator at the Boxovia manufacturing unit.
A picture of material being moved using a conveyor at the Boxovia Manufacturing Unit.

MATERIAL HANDLING

All material in our plant moves through intelligent conveyors, increasing efficiency and high throughput in the plant. Additionally, the need for minimal handling reduces wastage and damages on the shop floor.

PRINTING

We offer a customisable range of printing techniques on paper as well as corrugation. For micro-flute, high-quality prints, we offer offset printing upto jumbo sizes of 1600mm. For sustainable alternatives, we flexo-print using water-based inks. We have a range of machines in different sizes that can print upto 3.2m wide. We offer solutions using screen printing or digital printing for small quantities.

A picture of the jumbo size offset printer at the Boxovia Manufacturing Unit.
A picture of the slotter folder gluer at the Boxovia Manufacturing Unit.

CONVERSION

We have a wide range of machines to convert boards into customised boxes. Our slotter folder gluers provide unmatched speed and efficiency for large volumes of simple boxes. For customised shapes,  die-cutters, stitchers and folder gluers enable us to fulfil customer demand for boxes in any quantity.

WAREHOUSING & LOGISTICS

We have a 50,000 sq. ft dedicated warehouse to provide our customers convenient delivery options. Safety stock, JIT, VMI— we provide different options to minimise stock on your shop floor, freeing up space for value-added activities. We also provide material in sets based on the exact demand, which minimises dead stock. Our dedicated fleet of vehicles ensures that material is delivered safely and reliably.

A picture of the warehouse at the Boxovia Manufacturing unit
A picture of the ERP system on a tablet computer used to monitor the operations at the Boxovia manufacturing unit.

INDUSTRY 4.0

We’ve deployed a fully-integrated ERP with mobile and tablet access to every machine. Our machines are connected remotely to manufacturers that can monitor real-time consumption as well as implement quick troubleshooting, ensuring minimal downtime. Big cost centres such as utilities are connected to the intranet, enabling our maintenance team to monitor real-time consumption.

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